B-K Tool designs and builds custom automation equipment for manufacturers that need practical solutions built around their parts, processes, production goals, and facility requirements. From machine vision and pick-and-place automation to material handling, presses, dispensing, plastic welding, packaging, and special-purpose machines, our team helps customers automate the steps that slow production down.
Vision is one of the most versatile tools in modern automation. A properly designed vision system can help locate parts, guide pick-and-place equipment, verify orientation, confirm part presence, inspect features, check quality, support flexible feeding, and help automation equipment respond to variation in real production environments.
As B-K Tool combines automation engineering with in-house fabrication, machining, welding, assembly, integration, and service support, we can build more than a machine concept. We can help design the equipment, manufacture the supporting components, integrate the system, and support it after installation.
B-K Tool supports custom automation equipment and special-purpose machine projects for customers that need more than an off-the-shelf solution. Our team can design and build automation around the process, including the mechanical equipment, controls coordination, tooling, fixtures, guarding, part handling, vision support, and service needs.
B-K Tool works with manufacturers, OEMs, suppliers, and production teams that need custom automation equipment for repeat production work. These systems are often a strong fit when a process requires better speed, consistency, part control, inspection, ergonomics, or production efficiency.
Machine vision can be one of the most valuable and flexible parts of an automation system. B-K Tool can design vision systems that help automation equipment identify parts, confirm orientation, guide motion, inspect features, verify placement, and support process decisions before the next step happens.
Vision can be used in many different areas of production. It may help a pick-and-place system locate and move parts, support flex feeding by identifying part orientation, verify that the correct component is present, inspect a finished feature, check assembly quality, confirm label or part position, or help reject nonconforming parts before they move downstream.
The value of vision is its versatility. Instead of building a system that only repeats a fixed motion, vision can give the equipment information about what is actually happening with the part. That makes it especially useful for processes with variation in part presentation, orientation, position, inspection requirements, or quality checks.
B-K Tool can support flex feeding, bin picking, and vision-guided automation for applications where parts need to be identified, oriented, selected, or presented before the next production step. These systems can help reduce manual loading, improve part flow, and give automation equipment more flexibility when handling parts with variation.
A flex feeding or bin picking system may use vision to locate parts, determine orientation, guide a robot or pick and place device, and confirm that the part is ready for the next step. Depending on the application, these systems can support assembly, inspection, packaging, part transfer, machine loading, and other automated manufacturing processes.
This approach can be especially valuable when customers need automation that adapts to real production conditions instead of relying only on fixed-position part presentation. B-K Tool can help determine whether flex feeding, bin picking, vision guidance, or a more traditional fixture-based system is the right fit for the application.
B-K Tool designs pick-and-place automation for manufacturers that need to move parts between stations, fixtures, conveyors, machines, packaging areas, or other production steps. These systems can help reduce repetitive manual handling, improve cycle time, and keep parts moving through production more consistently.
Pick-and-place automation can be built with mechanical handling, robotic handling, vacuum tooling, grippers, vision guidance, sensors, part presence checks, and custom fixtures, depending on the part and process. When paired with vision, pick-and-place systems can become more flexible by locating parts, confirming orientation, and guiding the equipment based on actual part position.
B-K Tool designs automatic de-stacking equipment for applications where stacked, nested, layered, or grouped parts need to be separated and presented into production. De-stacking can help reduce manual handling and improve the consistency of downstream automation steps.
A de-stacking system may include part separation, lifting, feeding, sensing, guarding, and transfer equipment depending on the part and production requirement. B-K Tool can build de-stacking equipment as a standalone solution or as part of a larger automated manufacturing system.
B-K Tool builds automated material handling systems that help move, transfer, orient, stage, or present parts throughout a manufacturing process. Material handling automation can support production flow between machines, operators, fixtures, conveyors, inspection stations, assembly areas, packaging areas, or larger automation systems.
Material handling may include conveyors, transfers, lifts, part escapements, staging equipment, robotic handling, pick-and-place systems, and custom mechanisms built around the application. The goal is to help parts move through production with less manual handling and better consistency.
B-K Tool designs bushing press systems for applications that require controlled insertion, repeatable positioning, and consistent assembly results. These systems can help support production processes where bushings, inserts, or similar components need to be pressed into place with accuracy and repeatability.
A bushing press system may include part fixtures, load monitoring, force control, sensors, part presence checks, guarding, operator interfaces, and integration with other automation steps. B-K Tool can build the press equipment around the part, required force, cycle time, quality checks, and production environment.
B-K Tool builds servo press automation for applications that need controlled force, position, feedback, and repeatable assembly performance. Servo press systems can support pressing, joining, seating, forming, staking, or other controlled assembly steps depending on the part and process.
Servo press automation can provide more process control than basic manual or pneumatic pressing approaches. Depending on the application, the system may include force and distance monitoring, sensors, part verification, operator interfaces, guarding, and inspection support.
B-K Tool designs automated mastic and dispensing systems for applications that require controlled material application, repeatable coverage, and production consistency. These systems can support beads, patterns, adhesive, sealant, mastic, or similar dispensing requirements depending on the material and part.
An automated dispensing system may include part fixtures, motion control, material delivery, sensors, vision support, guarding, and integration with upstream or downstream equipment. B-K Tool can build the system around the required pattern, material behavior, cycle time, and production environment.
B-K Tool supports automated plastic joining and heat-based assembly systems, including hot plate welding, infrared welding, and heat staking applications. These systems can help manufacturers join plastic components with controlled heat, timing, pressure, and repeatable part positioning.
Depending on the application, plastic joining automation may include custom fixtures, part loading, sensors, temperature control, guarding, inspection support, and integration with other production steps. B-K Tool can build the equipment around the part design, joining method, cycle time, and production goals.
B-K Tool designs packaging automation and end-of-line support equipment for customers who need more consistent handling, packing, staging, or shipment preparation. Packaging automation can help reduce manual handling, improve throughput, and support repeatable production flow at the end of a process.
Packaging systems may include part transfer, placement, orientation, inspection support, labeling support, staging, conveyors, or custom equipment built around the customer's product and packaging requirements. B-K Tool can support packaging as a standalone system or as part of a larger automated production process.
Explore B-K Tool’s full range of automation, engineering, integration, service, manufacturing, and production support capabilities. This includes automation build and assembly, engineering, robotic integration, service and repair, manufacturing services, fabrication, CNC machining, paint and finishing, and custom automation solutions.
Our in-house manufacturing services include CNC machining, fabrication, welding, paint and finishing, assembly support, and production support for both standalone jobs and larger automation builds.
Explore custom automation solutions for high-speed dial systems, robotic welding, material handling, pressing, dispensing, feeding, vision, packaging, and other production applications.
Machine vision is useful because it can help automation equipment locate parts, confirm orientation, guide pick-and-place motion, inspect features, verify placement, and support quality checks. This makes automation more flexible and better suited for real production environments where parts may vary in position, orientation, or condition.
Yes. Vision can be used with pick-and-place automation to locate parts, confirm orientation, guide the pick, verify placement, and help the system respond to part variation. This can be especially useful for flex feeding, bin picking, inspection, and applications where parts are not always presented in the same position.
B-K Tool can design and build custom automation equipment such as vision systems, flex feeding systems, bin picking support, pick and place systems, de-stacking equipment, material handling systems, bushing presses, servo presses, mastic dispensing systems, plastic welding systems, packaging automation, and other special-purpose machines.
Yes. B-K Tool designs custom automation around the customer's part, process, floor space, production goals, cycle time needs, inspection requirements, and operator interaction. If an off-the-shelf machine does not fit the application, B-K Tool can help develop a custom equipment solution.
Yes. B-K Tool can combine multiple automation solutions into one production system. A project may include vision, feeding, pick and place, pressing, dispensing, inspection, material handling, packaging, and other equipment, depending on what the process requires.
Need a manufacturing partner for automation, robotics integration, custom equipment, or production support? Contact B-K Tool to discuss your project, request a quote, or learn more about our in-house engineering, manufacturing, finishing, assembly, and service capabilities.
(419) 532-3890